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All ARKU EdgeBreaker® deburring machines feature quick-change systems for the tools. This saves a lot of time when swapping out deburring tools. Furthermore, this also serves to expand the machines’ application areas. One example is the use of brushes for deburring, rounding or oxide removal as needed. The extended range of applications perfectly prepares the machines for future tasks.
That is why ARKU consistently focuses on advancing the development of its tools. This provides unit cost savings when deburring or rounding, as the processing result is frequently a compromise between part throughput and material removal from the edge of the panel. For example, if you increase the speed at which the parts pass through the machine when rounding, the edge radius decreases. On the other hand, to increase the edge radius, you have to decrease the machining speed. In other words: Sometimes more and sometimes fewer parts run through the machine in the same period of time. With the new tools, ARKU has succeeded in doubling the machining speed while retaining identical rounding results. This leads to process cost savings of up to 30 percent.
Choosing the right tools can improve the results of diverse applications. However, given that the right tool varies depending on the type of material, panel thickness or contours, ARKU’s portfolio includes a diverse array of tools. Expert advice or tests on your own components are included.
ARKU has also further enhanced the interaction between tools and the machine. Whereas previously the tool selection, settings or grinding speeds had to be configured based on the best available knowledge and experience, the ARKU wizard now handles this process with intelligent software in the machine, combining workpiece, tool and machine data. The machine control system in the EdgeBreaker® 6000 requires the operator to enter the component characteristics and the desired machining result. These characteristics include the panel thickness, material or burr thickness as well as the required edge rounding or the surface finish after the pass. The machine combines this input with the data from the tool and machine and then configures itself automatically. This configuration ensures that the result is achieved at the best possible processing speed. A unique feature in the market, this is a major customer benefit. As the machine operator no longer has to use a process of trial and error, this prevents incorrect settings and proven values are subsequently stored in the machine. To ensure that this works even as the wear on the tools increases, the EdgeBreaker® 6000 features automatic wear measurement. The control system takes the wear into account and compensates for it to spare the operator the task of re-measuring and conversion. If you have any questions about suitable deburring processes or the ideal choice of tool for your specific application, Nadine Maier (nadine.maier@ arku.com) looks forward to hearing from you.
ARKU Shop for Deburring Tools
When it comes to your deburring machine, you rely on consistent performance and process reliability from ARKU. High-quality tools and spare parts ensure the performance of your deburring machine in the long run. In our new online store you will receive tailor-made deburring tools for your process with the same consistent ARKU quality.
