Deburring processes & tools.

Deburring is the removal of excess material that remains stuck to the metal after parts have been cut. During punching a burr can form on the cutting edge of the sheet. Laser and thermal cutting leave molten material residues on the sheet metal edge. Burrs make further processing of the sheet metal more difficult and they pose a risk of injury due to sharp edges. Different deburring processes and tools are used for different deburring jobs.

Deburring procedure at a glance:

  • Grinding drum
  • Wide belt unit
  • Deburring blocks

 

By the way: Slag or dross is not fully ejected material from the kerf and occurs often when thicker materials are cut. If the waste material can be knocked away by lateral force then we call it slag removal. The transition from burr to slag is fluid. However, as different tools are used in edge processing, we also distinguish between the deburring (grinding) and slag removal (chipping off) procedures. More about slag removal here.

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Deburring with the grinding drum.

Deburring with the grinding drum

The grinding drum is the strongest deburring tool. That is why the grinding drum is used in particular for thick sheet metal and stubborn burrs. A drum covered with an abrasive belt pushes down on the metal edges. While the drum rotates, it grinds down the metal burrs from the parts. A large diameter and a flexible pad under the actual (circular) tool, the abrasive belt, ensures high pressure on the sheet metal edges and an excellent removal performance. For plasma and oxyfuel cut parts, the grinding drum is the established leader for deburring operations.

There is a large variety of different abrasives that can be used with the grinding drum. The type of grit, the grit size and hardness grade of the abrasives all have  an impact on the removal performance or the life of the abrasives themselves. Due to the large diameter of the grinding drum, particularly aggressive abrasives can be used, which underlines their uniqueness in the area of ​​heavy plate processing.

 

Deburring with a wide belt unit.

Wide belt units are probably the most commonly used deburring units. Two rollers drive the sand paper that is attached between them. One roller is used only for redirecting while the other pushes the abrasive belt onto the metal edges. Burrs from laser cutting or punching operations are reliably removed from the area where the abrasive belt makes contact with the metal. Wide belt units have their limits when it comes to stubborn burrs and some degree of evenness for larger sheet metal parts is needed to ensure reliable processing. The sand paper used is available in a large variety. Different qualities impact removal performance, the material surface and wear resistance.

Deburring with blocks.

Deburring with blocks.

The advantage of deburring blocks is the ability to deburr sheet metal from the top and the bottom in a single pass. This is always useful if the parts cannot be flipped over (or should not). With stubborn burrs and/or splatters stuck on both sides of the sheet metal, both sides have to be processed. Double-sided processing in a single pass saves significant time and processing costs. The slightly higher costs of the tool (compared to the wide belt) are thus offset.

Deburring blocks are suitable for the removal of burrs created in laser cutting and punching operations. Since the sheet metal is held secure before and after processing, the process is also more tolerant should parts have warped slightly.  For larger burrs from plasma and oxyfuel-cut parts, the grinding drum is a better option than deburring blocks.

ARKU deburring blocks are available in high-quality Zircon corundum and ceramics design with various proven grit sizes.

Tailor-made tools and spare parts for your deburring machines.

Tailor-made tools and spare parts for your deburring machines.

  • Fast delivery
  • Personal consultation
  • Quality products made in Germany

Additional information.

Contacts.

Andreas Hellriegel

Andreas Hellriegel
Head of Business Development
T: +49 7221 5009-78

andreas.hellriegel[at]arku.com

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